A Process-Oriented Approach to Fluid Management Systems
Machine tools and parts are controlled within thousandths of an inch. But the industrial fluids used to maintain those tolerances are rarely controlled with that same level of precision.
For oil, lubricants, and coolants to perform at the highest level, they must be well maintained. Otherwise, you invariably see costs rise: oil needs to be changed more often, tools wear more quickly, equipment needs more maintenance, work quality suffers. Addressing any one of these increases downtime and eats up work-hours.
Trucent Fluid Performance Program
At Trucent, we’re dedicated to a process-oriented approach to industrial fluid management. This has meant spending decades investing in teams that bring together experience with equipment (non-disposable media filtration, centrifuges, magnetic separators, etc.), experience with your processes and fluids, and a deep understanding of fluid separation at a fundamental level. Our teams work with you to find the right intervention, use the right technology, and match it to the right application.
With our fully integrated Fluid Performance Program, Trucent engineers develop a comprehensive understanding of your fluid’s effects on your plant processes and environment. We collaborate with you to select the right fluid, monitor that fluid, and control contamination within your specifications. This “no-worries” fluid management system increases efficiency and drives continuous improvement by aligning cost reduction goals and better performance. Through process engineering and mass balance analysis, we create a full picture of your plant–and you get full access to that picture (supported by our engineering resources and ongoing analytics) to ensure top fluid performance and consistency. Because conditions change, those chemical evaluations are ongoing, so that we can maintain fluid performance and consistency.
Implementing proven industrial fluid management techniques and systems will optimize fluid performance, maximize fluid life, improve product quality and throughput, and create healthier and safer workspaces. Cost reduction is guaranteed.
Trucent’s Fluid Performance program includes:
- Collaborative solutions—our process and application engineers work in concert with your plant personnel to ensure the best technology, platform, and chemistry
- A dedicated Trucent account manager and technician—full-time, on-site, or intermittent
- Optimized solutions that can be deployed for single reservoirs, work cells, or plant-wide
- Regular laboratory/analytical assessment of fluid concentration, contamination, pH, etc.
- Right-sized pricing—cost per unit, fixed monthly fee, fixed monthly fee plus consumables, etc.
Fluid Management Systems and Services
Solutions must be built on comprehensive, data-driven foundations. That’s what it takes to actually solve purification problems. Our solid foundation in process-driven data monitoring translates into lasting improvements in product quality, throughput, efficiency, and the health and safety of your work environment. Our “no-worries” approach to continued fluid management lets customers enjoy lower fluid consumption costs and maximum fluid life. Fluid management systems may include:
- Permanent on-site filtration modules/platforms
- Short and long term filtration equipment rental
- Mobile trucks/skids/modules regularly brought on-site to purify fluids whether accumulated in tanks or for use as a dialysis/bypass module
A sound fluid management system is critical for proper filtration in your operation. If you want to control your procedure, you must have the information needed to create an optimal solution.
But every solution begins with a conversation. Contact us today to begin that conversation–or schedule your no-obligation, no-cost on-site consultation.
Comprehensive Fluid Management Systems, Solutions, & Services
Trucent provides comprehensive solutions to your fluid management challenges. We can help you maintain your existing filtration equipment—or design an entirely new particulate removal/fluid separation solution. We can install one piece of equipment or an entire team to manage all your filtration technology on a daily basis. The goals remain the same: Cleaner fluid, longer tool life, higher quality parts, and lower costs.
A transmission component supplier was losing large amounts of metalworking fluid before it could reach the purification system.
Reengineering the customer’s purification system showed a customer-documented 60% decrease in coolant concentrate usage. Documentation by the facility also showed a decrease in waste treatment and water usage. Tooling savings totaled over $30,000 in the first four months of operation.
“Partnering Trucent with plant engineers and the fluid manufacturer saved this customer time, money, and lots of safety and environmental risk.”
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Every solution begins with a conversation.