Trucent | Industries | Manufacturing

Rise to the Challenges of Industry 4.0 with Collaborative Teams

Manufacturing Plastic Injection Molding Appliances

The coatings, oils, coolants, and lubricants involved in aerospace and defense manufacturing can be challenging to manage. When you can’t reliably clean up your wastewater and fluids, you’re in constant peril: missed deadlines, strained budgets, rejected parts.

Are You Ready For The Fourth Industrial Revolution?

Integrating factory floor equipment to the Internet can be a daunting task. But harnessing the Internet of Things (IoT) gives you access to the real-time process and equipment data you need to make the best decision at every turn. But Industry 4.0 comprises so many opportunities—and so many uncertainties—that many industrial manufacturers don’t know where to begin. Over and over again we hear:

  • What’s possible with industrial IoT? 
  • Where is the best place to start? 
  • What is the optimal way to automate and organize industrial process and equipment data collection, so we can make meaningful process and business decisions? 
  • Can I link this equipment to my current systems, including my ERP or manufacturing execution system (MES)?

We’re here to help. Over 20 years ago, we started integrating Industry 4.0 technology into separation equipment for our biofuel customers. At that time, the goal was simply to improve the corn oil yields associated with their ethanol production process, giving them a financial advantage over their competitors. Today, our ethanol customers and our other industrial customers can do so much more. They can even remotely view and control their equipment’s Human Machine Interface (HMIs) through any smartphone or laptop, at any hour, from anywhere.

Trucent’s Approach

In the end, it is all about putting your data analytics to work for you. Trucent industrial separation skid designs can incorporate advanced technology, including smart sensors, intelligent actuators, mobile device integration, and predictive maintenance. You can remotely monitor flow rates, yields, uptime, error alarms, fluid concentrations, and more.

Industrial Fluid Management Services Saves MoneyFor the management of your fluid systems, we created a cloud-based platform, iFluid Pro, that allows you to access your fluid and separation information from anywhere on the planet. You can see your data in real-time, view trends, and automate processes and business decisions. 

But we are more than just equipment and data. Our people understand your industry’s unique challenges, including metalworking, plastic injection molding, appliance manufacturing, fabrication, spray-coating, and most other industrial processes. We work with you to identify what’s holding you back, develop an efficient solution, and help you find and use the right technology to get where you need to be.

And we can go beyond that. We can install a team in your plant, to run and manage all your fluid filtration technology in the moment, on the spot. Your dedicated Trucent team can handle fluid purchasing, monitoring, and equipment maintenance. They’ll catch problems early and chase them to their source, saving you money while improving quality, reducing waste—and avoiding downtime. No one else offers this level of comprehensive service and fluid handling.

Die Caster Reduces Operational Costs

View Case Study

Die Caster Avoids Shutdown, Saves Over $200,000

Problem

Plant engineers determined that an annual discharge and cleaning of the central coolant system would pay off in reduced operational costs.

Solution

On top of preventing over 12,500 gallons of chemicals from entering the waste system, the facility was able to bank the overtime hours and over $200,000 in savings.

“Quick responses, personal service, and knowledgeable technicians are able to achieve desired results with little fuss or disruption of our process.”

Engineering Manager, Current Customer
Fluid Purification Services

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Fluid Purification Services

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Solutions

Meet New Challenges with Custom Fluid Filtration Solutions

Whether you are looking for turn-key or custom solutions, Trucent has you covered. With the largest fleet of separation assets in North America as well as an operations staff deployed across Canada, Mexico, and the US, we are ready to take care of your needs.

Services

Bridge the Skills Gap with Help from Trucent

We can bring in skid-mounted or mobile equipment—or design a new filtration and separation solution. Our experts can train your team or provide service contracts to monitor, maintain, and adjust all your process fluids.

Products

Supporting Custom Filtration and Separation Solutions

The right centrifuges, magnetic separators, fluids, and supplies can radically improve efficiency, reduce waste, and increase reliability.